Highly efficient Industrial Complex for municipal Waste Disposal


Main objective:

  • Многократно уменьшить негативное воздействие отхдов на окружающую среду

  • Significantly reduce the area allocated for waste disposal

  • Ensure complete safety of all recycled materials

Pyrolysis of waste

The most effective way to achieve your goals

1

The method consists in thermal decomposition of organic and inorganic compounds without oxygen.

2

In the process of pyrolysis in an oxygen-free environment under the influence of high temperature (600-950C) waste decomposes into combustible gases. These gases are used as fuel, so that the recycling process does not require the use of additional energy, which significantly reduces costs.

3

As a result of pyrolysis, only carbon similar in its properties to charcoal remains. This residue can be used as fuel for boilers.

Means of achievement:

1) Industrial Complex of the APP-100.1 on the basis of pyrolysis for the disposal of waste

Recyclable waste:

  • Waste of 3,4,5 hazard class

  • Medical waste of classes A,B,C

  • Oil sludge

  • Rubber products

  • Sewage sludge

  • Waste of pulp and paper mills (lignin, bark, chips)

  • Waste oil

The benefits of installing:

  • No harmful emissions

  • Waste disposal 3-5 classes

  • The process of loading MSW occurs continuously

  • Does not require pre-preparation: Grinding, Drying, Sorting

  • Low cost of one ton of recycling

  • High structural reliability

  • Automated system with numerical control of processes and constant safety control

  • Mobility (not a capital structure)

  • The modular design allows to increase the volume of processing from 36 000 to 250 000 tons per year in a short time

  • The possibility of using the resulting heat to generate electricity and heating.

Comparison with other technologies

Name APP-100.1 pyrolysis Unit Combustion other pyrolysis plants
Productivity,t/year 250,000 700 000 250,000
Reliability high high low
exhaust gas Not required Required Not required
Cost of solid waste processing,RUB/t 633 2000 600-700
waste Preparation for recycling not required not required required
Waste disposal safe Carbon 3-th class of danger Safe carbon
Formation of dioxins,furans not formed formed not formed

 

Economic indicators of the Complex of the APP-100.1

the Cost of maintenance of the installation:

  • Electricity (at peak load) – 5 694 000 rubles/year
  • Fuel -5 286 120 rubles/year.
  • Maintenance and consumables - 2 400 000 rubles/year

Total costs – 13 380 120 rubles/year.
Number of employees (with the 4-shift schedule) – 17 people
salary Costs – 9 422 400 RUB/year
Total cost of maintenance of the installation – 22 802 520 rubles/year

the Average cost of one ton of MSW excluding equipment depreciation – 633 ruble

General view of the complex

Screenshot 3

What is included?

Download raw

  • flow Conveyor
  • Receiving hopper
  • Boot node

Pyrolysis Chambers:

  • pusher Tedders
  • drive System
  • service Areas
  • thermal Insulation jacket
  • Gas burners

System.

  • Carbon afterburner
  • ash residue discharge system

Gas cleaning System:

  • High temperature flue gas afterburning system
  • Cyclone dust collector
  • Wet flue gas scrubber

Heat and power generation Section:

  • Steam boiler
  • steam turbine

Technical parameters

Performance:

  • 100 tons/day ( 400-600 m3/day.)

Power Consumption:

  • 110 kWh
  • 380V 50Hz

Overall dimensions:

  • Length 70 m
  • Width 50 m
  • Height 18 m

Sanitary protection zone:

  • 500 meters
  • Emissions of harmful substances into the atmosphere do not exceed the maximum permissible concentration

2) Industrial Complex of the APP-4.2 on the basis of pyrolysis for the disposal of waste

Visualization of the waste disposal complex 9 m3/day

4 2 1
4 2 2

Visualization of the complex for disposal of waste of 15 m3/day

4 2 3

Technical specifications APP 4.2

Name

Pyrolysis Setting

Productivity t/year

820-1640

Reliability

high

flue gas Cleaning

not required

Cost of MSW processing, not more than RUB/t

700

Preparation of waste for recycling

not required

Waste recycling

safe carbon

Formation of dioxins, furans

not formed

 

Performance:

  • 9-18 m3/day

Power Consumption:

  • 10-15 kWh
  • 380 V
  • 50 Hz

Emissions into the atmosphere do not exceed the maximum permissible concentration

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